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Struck-by Incidents Toolbox Talk

Use this toolbox talk to educate your crews on struck-by hazards on the construction site as well as safety tips for preventing struck-by incidents.

Struck-by Incidents Safety Talk

Construction sites are dangerous places. Most sites have flying debris, moving equipment, falling objects, and large tools. When you are working on a construction site, it is important for you to know the dangers and hazards present and make yourself aware of how to prevent injuries.

OSHA has determined that there are four main safety hazards that account for a majority of all construction worker deaths each year on the jobsite. These are often dubbed the "Fatal Four" by OSHA and they include falls, electrocutions, being struck by objects, and getting caught in or between objects. Today, we are focusing on struck-by hazards and how to prevent them. Of the Fatal Four hazards, struck-by hazards are the second highest cause of fatalities among construction workers.

Struck-by hazards

A struck-by incident occurs when a worker comes into forcible contact with a flying, falling, swinging, or rolling object.

Struck-by incidents pose a great risk to ground personnel on any construction site. These accidents were responsible for 8.1% of all construction site fatalities in 2014. There are many struck-by hazards on a construction site that can injure or kill workers at any given time. Some common struck-by hazards can include moving equipment, falling objects, and flying debris.

There are four common types of struck-by hazards in the construction field: struck-by flying objects, struck-by falling objects, struck-by swinging objects, and struck-by rolling objects. Let’s look at each of these hazards closer and provide injury prevention tips for each.

Struck-by flying objects hazards

An injury by a flying object can happen in several ways. A flying object hazard exists when something has been thrown, hurled, or propelled across a room. It can also include when a piece of material separates from a tool, machine, or piece of equipment striking a worker and causing an injury or even a fatality. 

Examples of a struck-by flying object incident can include being struck by tools or debris that have been thrown, accidental nail gun discharges, or even the tip flying off a saw blade as you are using it.

Nail gun discharges are one of the most common struck-by flying object hazards on a construction site. Workers should always steer clear of the line of sight when they see a nail gun being used. This includes workers who might be working on the opposite side of the wall. Misfires sometimes have enough force that they can penetrate plywood and gypsum boards and strike workers on the opposite side.

Struck-by falling object hazards

An injury can occur from a struck-by falling object incident very easily, as there are numerous overhead hazards on a jobsite. This can include materials being knocked off edges that are not protected, a suspended load on a crane coming loose and falling, or even tools falling off an upper level. Workers should avoid areas where work is being performed over their heads, and they should never position themselves under a suspended loan on a crane.

Tools and materials should always be secured when you are performing overhead work by using toeboards or screens. This can prevent objects and debris from falling. Workers should also never throw or drop any tool or object that could potentially cause a struck-by injury.

Struck-by swinging object hazards

A struck-by swinging object incident often happens when materials are being mechanically lifted and something causes the load to sway and fall. High winds are one of the reasons a load could be swaying. To avoid these types of injuries, a worker should never stand inside the swing radius of heavy equipment such as a crane. Workers should always stand outside the swing radius and verify that the heavy equipment operator can see them at all times.

Struck-by rolling object hazards

An injury that is caused by a rolling object typically involves a worker and a piece of heavy equipment or vehicle. A worker can be struck by any object that is in motion. This includes things that roll, move or slide on the same level as the worker. Workers can avoid these by staying clear of any vehicles or heavy machines that are in use.

It is important to remember that equipment operators have very limited visibility when they are in reverse. Workers have to be aware of what is going on around them and make sure they avoid areas where heavy machines are being used. It is also important that the operators of the equipment are properly trained to avoid creating struck-by accidents. These injuries are often caused by workers not paying attention or operators that are not properly trained.

How to prevent struck-by incidents

Prevention is the key to not having struck-by injuries on the jobsite. Some general things you can do to prevent struck-by incidents include:

  • Wear personal protective equipment such as steel-toe shoes and hard hats.

  • Only use equipment that you are properly trained to use.

  • Make sure all safety devices on equipment are in good working order before using them.

  • Never obstruct views by overloading equipment.

  • Use extra caution with machinery around corners and doorways.

  • Secure and neatly store loose materials in overhead locations.

  • Store heavy objects close to the floor.

  • Secure all loads and lift them evenly.

  • Never throw materials or tools.

  • Use debris nets, catch platforms, or canopies to catch or deflect falling objects.

  • Do not work under loads that have been lifted and always keep a safe distance.

  • Do not exceed the lifting capacity of cranes and hoists.

  • Inspect all tools to ensure the protective guards are in good condition.

Struck-by safety is important (and simple)

Construction sites are full of hazards for workers and visitors on the site. Some of these injuries can easily be avoided just by paying closer attention and following some simple safety precautions. Struck-by incidents are difficult to eliminate, but proper planning can help reduce exposure to these risks.

If you see any hazards on the jobsite, make sure to let your foreman know immediately. If you do get injured, let your supervisor know as soon as possible and, if needed, get the proper medical attention.

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